Frappe Technologies

India

V.A. Power And Steels Private Limited
Transforming Ferro Alloys manufacturing with ERPNext

About

V.A. Power And Steels Private Limited

VA Power and Steels Pvt Ltd, a group company, is a producer of ferro alloys with over 10 years of experience in the industry. Their plant, located near Raigarh, Chhattisgarh, has two smelters with a combined capacity of over 16.5 MVA, and is capable of producing approximately 25,000 tonnes of manganese alloys per year. Over 50% of the output is exported through merchant exporters.

Apps implemented

ERPNext
Frappe HR

Industry

Steel Manufacturing

Help people to use our tools

We believe our tools like ERPNext can help organizations reduce waste and complexity. Frappe + ERPNext has the potential to be a “full stack” replacement for not only ERP (SAP/Oracle) but also the entire enterprise stack (Java/.NET). With this scope, we should help organizations by providing products and services to help them manage their technology platforms.

Why ERPNext over SAP B1 / Oracle

100% FOSS

Customizable

Future-ready

Challenges

Despite being highly experienced in their manufacturing domain, the company’s operations relied heavily on pen-and-paper records and manual coordination. Their key challenges were:

  • Complex furnace-based production involving multi-stage raw material loading and melting at ~2000°C.
  • Lack of digital traceability across batches, raw materials, and yield.
  • Dependence on physical registers that made reporting slow and error-prone.
  • A firm decision from the promoters: “We do not want to disrupt what already works.”

They needed a system that adapts to their process, not the other way around.

Benefits

  • Digital data capture without changing shop-floor workflow.
  • Production entries auto-converted to stock movements.
  • Central record of batches, raw materials, and outputs.
  • Power and indirect costs included directly in batch costing.
  • Management reports generated instantly in familiar layouts.
  • Production, stores, and accounts now work from the same data.

Impact

Successful on-time ERPNext go-live

Increased sales order to cash

Increased inventory turnover

  • Clear visibility into each furnace batch and output.
  • Accurate product costing and margin understanding.
  • Less dependency on individual operator knowledge.
  • Significant reduction in manual reporting.
  • Faster, data-backed production and pricing decisions.
  • System ready for scale and multi-plant expansion.
We are extremely satisfied with ERPNext and UnifyXperts. ERPNext has allowed us to implement our Digital Transformation strategy without any kind of lock-ins. Domain and Product knowledge brought to the table by UnifyXperts has been instrumental in this transformation.
Pratik Agrawal

 · 

Director

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Share your story with the world

Inspire people by sharing how Frappe has positively impacted your business.

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